Activated Carbon

Activated carbon, also known as activated charcoal, is a highly porous form of carbon with an extensive surface area that enables it to adsorb contaminants from gases and liquids effectively.

Activated Carbon

Activated carbon, also known as activated charcoal, is a highly porous form of carbon with an extensive surface area that enables it to adsorb contaminants from gases and liquids effectively.

Activated Carbon

It is created by treating carbon-rich materials, such as Coal, Wood or Coconut shells, at high temperatures in the absence of Oxygen, then activating them through chemical or physical processes to open millions of tiny pores. This porous structure makes activated carbon a versatile material for filtering and purifying air, water, and other substances.

Properties of Activated Carbon

• High Surface Area: One gram of activated carbon can have a surface area of over 3,000 m2.

• Porous Structure: The large number of pores provides multiple “traps” for molecules, enabling high adsorption capacity.

• Adsorption: Unlike adsorption, which involves material entering a substance, adsorption holds contaminants on the surface, which can later be removed or regenerated.

Applications of Activated Carbon

1. Air and Gas Filtration:

• Odor Control: Used in air purifiers, HVAC systems, and industrial scrubbers to remove odors and volatile organic compounds (VOCs).
• Personal Protective Equipment: Integrated into masks and respirators to protect against harmful gases and odors.

2. Water Treatment:

• Municipal and Industrial Water Treatment: Removes contaminants like chlorine, organic compounds, and other chemicals from drinking water.
• Aquariums and Pools: Controls water quality and clarity by removing toxins and impurities.

3. Medical Uses:

• Detoxification: Activated carbon is used in medicine to treat poisonings and overdoses, as it binds toxins in the gastrointestinal tract.
• Wound Care: Some dressings incorporate activated carbon to help manage wound odor and infections.

4. Food and Beverage Industry:

• Used to purify and decolorize products such as sugar, oils, and alcoholic beverages.

5. Industrial and Environmental Cleanup:

• Soil and Groundwater Remediation: Activated carbon is used to adsorb pollutants from contaminated sites.
• Emission Control: Helps in controlling emissions of harmful compounds in industries like petrochemicals, pulp and paper, and power generation.

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Types of activated carbon

Activated carbon comes in various types tailored for different applications. Each type has unique properties based on its source material, activation method, and physical form, which determine its suitability for specific contaminants or environmental conditions. Here are some of the main types used for odor control.

Types of activated carbon

Activated carbon comes in various types tailored for different applications. Each type has unique properties based on its source material, activation method, and physical form, which determine its suitability for specific contaminants or environmental conditions. Here are some of the main types used for odor control.

Types of activated carbon:

  1. Powdered Activated Carbon (PAC)
  • Form: Fine powder with small particle size.
  • Applications: Often used in liquid-phase applications (like water treatment) but also effective in air filters for controlling odors.
  • Pros: High surface area for adsorption; fast acting.
  • Cons: Tends to create dust; challenging to handle and maintain in dry applications.
  1. Granular Activated Carbon (GAC)
  • Form: Larger granules.
  • Applications: Common in air and water filters, including HVAC systems and air purifiers.
  • Pros: Easier to handle than PAC; effective for a range of odors and contaminants in water/air.
  • Cons: Slower adsorption than PAC; may need frequent replacement in high odors or applications with high concentrations of impurities.
  1. Pelletized Activated Carbon
  • Form: Cylindrical pellets.
  • Applications: Used in industrial applications and air filtration systems where dust control is essential.
  • Pros: Low dust production; durable structure with high adsorption capacity.
  • Cons: Higher cost; replacement may be more complex
  1. Impregnated Activated Carbon
  • Form: GAC or Pelletized carbon impregnated with chemicals (e.g., potassium permanganate, sulfur, copper and caustic)
  • Applications: Targets specific odors (e.g., hydrogen sulfide, ammonia)
  • Pros: Enhanced adsorption for certain gases and odors; useful for challenging industrial odors.
  • Cons: Higher cost; limited to specific applications.
  1. Catalytic Activated Carbon
  • Form: Modified to accelerate the breakdown of certain compounds.
  • Applications: Used for VOC, chloramines, sulfur and Iron removal, particularly in environments with complex chemical odors and contaminated water.
  • Pros: Faster reaction rates; handle high concentrations of certain compounds.
  • Cons: Specialized; may be less effective for general odors or liquid phase impurities.

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Selecting the right type:

The best choice depends on factors like:

Odor/liquid source: For Chloramines, sulfur compounds or ammonia, impregnated carbon may work best.

Application Scale: GAC and pelletized carbon are better for large air flows, while PAC is suitable for small-scale systems.

Environment: Consider humidity, temperature, and flow when choosing type.

Using the appropriate type of activated carbon can significantly improve odor control and liquid purification efficiency and longevity.

Maintenance and Regeneration

Activated carbon has a limited adsorption capacity and eventually becomes saturated with contaminants. While some types can be regenerated through heating or chemical treatment, others require replacement. Regular maintenance is essential to ensure its effectiveness in continuous filtration and purification processes.

Selecting the right type:

The best choice depends on factors like:

Odor/liquid source: For Chloramines, sulfur compounds or ammonia, impregnated carbon may work best.

Application Scale: GAC and pelletized carbon are better for large air flows, while PAC is suitable for small-scale systems.

Environment: Consider humidity, temperature, and flow when choosing type.

Using the appropriate type of activated carbon can significantly improve odor control and liquid purification efficiency and longevity.

Maintenance and Regeneration

Activated carbon has a limited adsorption capacity and eventually becomes saturated with contaminants. While some types can be regenerated through heating or chemical treatment, others require replacement. Regular maintenance is essential to ensure its effectiveness in continuous filtration and purification processes.

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Wastewater Treatment

Mercury Control

Wastewater Treatment